Tangki dan Kapal FRP dalam Pengolahan Air

The Working Principle of FRP Tanks

1. Purification principle

• Raw water enters the filter storage tank through the inlet pipe and is uniformly distributed throughout the filter media layer through the distributor.
• Water moves downward with the filter media layer , with put on hold solids, colloids, and other impurities being maintained and adsorbed by the filter media. Clean water is collected by the collection agency and released with the outlet pipe.”.
• When the filter media comes to be saturated with adsorbed contaminations, backwashing is done. Backwash water enters from the bottom, causing the filter media layer to broaden and loosen up, and pollutants are released with the drainpipe pipeline together with the backwash water, recovering the filter media’s filtration capacity.

2. Structural principle

• Storage tank body:  FRP wound building , consisting of an inner lining layer (corrosion-resistant), architectural layer (load-bearing), and external protective layer (UV-resistant), with the ability of enduring water stress effects and water top quality corrosion.
• Water circulation system: The leading makes use of a bell-mouth or perforated plate distributor to ensure uniform water circulation distribution and stop local filter media overload.
• Water collection system: The lower utilizes a dome-shaped perforated plate or branch pipe-type water collector to make sure consistent water discharge without filter media loss.
• Assistance layer: Located listed below the filter media, it utilizes river stones or quartz sand to support the filter media and make certain uniform water circulation.

3. Detailed Functional Refine

• Filtration stage: Inlet valve open → electrical outlet valve open → drainpipe shutoff shut; water moves with the filter media for purification, continually generating water.
• Backwashing phase: Inlet shutoff closed → backwash inlet shutoff open → drain valve open; water streams in the opposite instructions to backwash the filter media, lasting 5– 10 mins.
• Forward Flushing Stage: Close the backwash inlet shutoff → Open the inlet shutoff → Open up the drain valve, forward flush residual contaminations, lasting 2-3 minutes.
• Operational Control: Automatic control systems set off flushing based upon time or stress differential; handbook control systems call for manual valve operation.

What are the types of FRP tank ?

• Quartz sand filter tank: Eliminates put on hold solids, silt, rust, and other particulate contaminations from water, used for municipal water pretreatment and swimming pool water filtration.
• Activated carbon filter tank: Adsorbs organic compounds, smells, residual chlorine, and various other impurities from water, made use of for drinking water advanced therapy and post-treatment of wastewater for decolorization and deodorization.
• Manganese sand filter tank: Gets rid of iron and manganese ions from water, made use of for groundwater therapy and well water purification.
• Multi-media filter tank: Split with quartz sand, anthracite, turned on carbon, etc, for multi-stage filtering, utilized for industrial water pretreatment.

Standar Pengaturan dan Pemeliharaan

• Tuntutan Instalasi : Peralatan harus dipasang di dalam ruangan atau di lokasi luar yang terlindung, mencegah sinar matahari langsung dan curah hujan; situs web angsuran harus memiliki derajat, dengan persyaratan perangkat konferensi kapasitas penahan beban tanah; pipa saluran masuk dan saluran keluar listrik harus memiliki katup yang dicadangkan dan antarmuka pengguna skala tegangan untuk kenyamanan pemeliharaan.
• Langkah-langkah Instalasi : Pertama, atur perangkat, pasang pipa saluran masuk dan keluar, pipa drainase air, dan berbagai perpipaan lainnya, setelah itu pasang sistem kontrol listrik. Setelah menghubungkan catu daya, lakukan uji coba dan tetapkan parameter, seperti siklus pencucian balik dan pengaturan operasional.
• Pemeliharaan Harian : Periksa perbedaan tekanan setiap filter secara teratur. Ketika perbedaan tekanan melampaui nilai yang ditetapkan, lakukan pencucian balik; berdasarkan masalah penggunaan, secara teratur ganti media filter seperti pasir kuarsa dan nyalakan karbon; Jaga agar lingkungan sekitar tetap bersih untuk mencegah debu masuk ke dalam peralatan.

How is the control method for FRP pressure tank?

• Manually controlled filter container: Runs purification and backwashing via hands-on valves, ideal for small systems and recurring procedure scenarios.
• Automatically controlled filter tank: Outfitted with a multi-port valve or PLC control system, automatically completes purification, backwashing, and rinsing processes, appropriate for massive systems and continuous procedure circumstances.

Production Process and Quality Control

1. Production Process

1. Resources Examination: Evaluate the water resistance of the material, the strength and rust resistance of the glass fiber, making sure conformity with water therapy equipment criteria.
2. Mold Prep Work: Manufacture accuracy mold and mildews according to the version requirements, with surface therapy achieving a mirror-like coating to guarantee a smooth internal wall of the storage tank.
3. Lining Manufacturing: Usage food-grade epoxy material, by hand lay the surface area mat and cut hair mat, making sure uniform thickness without pinholes or bubbles.
4. Winding Developing: Wind glass fiber according to make criteria, controlling winding angle and stress to make sure container stamina.
5. Curing Treatment: Cure for 24-hour in a constant-temperature curing chamber to make sure complete resin curing and boost tank performance.
6. Device Installation: Install inlet/outlet ports, representatives, collectors, and various other devices, making certain tight seals and smooth water circulation.”.
7. Stress Screening: Conduct a hydrostatic test at 1.5 times the working pressure, preserve pressure for half an hour; no leaks or contortion indicate.
8. Last Assessment: Evaluate the look, dimensions, and user interface precision, and release a product quality certificate.

2. Quality Assurance System

• Qualification Qualifications: ISO 9001 High Quality Management System Certification, Health Authorization for Water-Related Sanitary Products.
• Checking Tools: Hydraulic stress tester (to evaluate pressure resistance), spark tester (to inspect lining honesty), wall density scale.
• Guarantee Dedication: Product warranty for 5 years, life time upkeep service provided, core components (such as multi-port valves) warrantied for 2 years.

Advantages of FRP tanks:

• Deterioration Resistance and Resilience: “ Includes a food-grade epoxy material lining , with the ability of holding up against rust from chlorine ions and bacteria in water. Contrasted to steel filtration containers, no regular rust protection is needed, extending the life span to 20– three decades.”
• Reliable Purification: “The internal walls of the tank are smooth and level, guaranteeing uniform water distribution. This improves filter media application by 15% and achieves filtration performance of over 95%, with turbidity of the treated water ≤ 1 NTU.”
• Lightweight and very easy to install: “ Evaluates only one-third of a steel storage tank of the very same requirements , minimizing structure building and construction expenses by 20%. Installation can be finished by 2-3 people, with a setup duration reduced to 1-2 days.”
• Versatile Adaptability: “Can be coupled with different filter media according to water quality needs, supports manual/automatic control settings, and satisfies treatment capability needs from 5 m SIX/ h to 500 m ³/ h.

Pertanyaan yang Sering Diajukan

1. Design Option and Setup.

Q: How do I select the proper version based upon therapy ability?

A: Computations have to be based on specifications such as hourly therapy capability, filtering cycle, and backwash time. Generally, models must be selected at 1.2 to 1.5 times the created treatment capability. We can give expert version option estimation solutions.

Q: Which filter media should be chosen for different water qualities?

A: For high suspended solids, utilize quartz sand; for odorous water, use activated carbon; for extreme iron and manganese, use manganese sand; for complicated water top qualities, use a mix of multiple media.

2. Setup and Upkeep.

Q: What are the demands for the installation structure?

A: A concrete foundation is required, with a monotony tolerance of ≤ 3mm, a load-bearing capability of ≥ 1.5 times the tools weight, and water drainage ditches around the structure.

How typically does backwashing need to be carried out?

A: Usually determined based on the purification cycle (8-24 hours) or inlet/outlet pressure distinction (0.05-0.1 MPa), with specific intervals depending upon the raw water top quality.

Q: How commonly should the filter media be changed?

A: Quartz sand is normally changed every 2-3 years, turned on carbon every 1-2 years, and manganese sand every 3-5 years, with the particular replacement interval figured out by the adsorption saturation level of the filter media.

3. Efficiency and Safety.

Q: Can the tools endure low temperature levels?

Solution: Standard designs operate above 5 ° C. Below 5 ° C, insulation steps are required. Special low-temperature versions can run over -10 ° C.”.

Inquiry: How can I establish if the equipment is running normally?

Solution: Display the inlet and electrical outlet water stress, electrical outlet water quality, and flow price for stability. If sudden stress spikes/drops or turbid outlet water happen, shut down the devices for assessment.

FRP Tank Models